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O-rings

Micro small rubber O-rings

Inner diameter wire diameter can be done from 0.1mm !

Micro small rubber O-rings

Small size O-rings are O-ring seals with smaller diameters, and they are typically used in precision equipment, small machinery and miniature systems. The design and manufacture of small size O-Rings requires consideration of factors such as dimensional accuracy, material selection, pressure resistance and ease of installation. Below are some details of small size O-Rings:

 

Material Selection

  • Nitrile rubber (NBR): Suitable for petroleum-based oils, water and air, with good oil and abrasion resistance.
  • Fluoroelastomer (FKM): Suitable for high temperature and chemically corrosive environments, with excellent chemical and temperature resistance.
  • Silicone Rubber (VMQ): suitable for a wide range of temperatures, with good weather resistance and electrical insulation properties.
  • Perfluoroether rubber (FFKM): suitable for extreme chemical and temperature conditions, with very high chemical stability and temperature resistance.
  • Hydrogenated Nitrile Butadiene Rubber (HNBR): Suitable for high temperature and dynamic sealing applications with good heat and oil resistance.
  • Ethylene propylene rubber (EPDM)good weather resistance, ozone resistance and heat resistance, excellent electrical insulation properties.

 

Design and Manufacturing

The design and manufacture of small-sized O-rings requires high-precision molds and processing equipment. Due to their small size, the manufacturing process requires special attention to the following points:

  • Dimensional accuracy: The dimensional accuracy of small size O-rings is critical to their sealing performance. The manufacturing process requires strict control of the tolerance of the inner diameter, outer diameter and cross-section diameter.
  • Vulcanization process: The vulcanization process of small size O-Ring needs to be heated evenly to ensure that the rubber material is fully cross-linked to achieve the best physical and chemical properties.
  • Surface treatment:The surface of small size O-Ring needs to be smooth to minimize friction and abrasion, and to improve sealing effect and service life.

 

Application Areas

  • Electronics industry: in miniature electronic devices and circuit boards for sealing and protecting electrical connections.
  • Medical equipment: In precision medical instruments and equipment, used to seal biological samples and chemical reagents.
  • Precision machinery: in small precision machinery and instruments, used to seal lubricants and gases.
  • Automotive: in automotive electronic control units (ECUs) and other small components for sealing and waterproofing.
  • Aerospace: in miniature avionics and sensors for sealing and protection.

 

Installation and Maintenance

Installation of small size O-rings requires specialized tools and techniques to ensure that the seal is installed correctly and does not damage its structure. Maintenance requires attention to the following points:

  • Regular Inspection: Regularly inspect O-rings for wear and aging and replace damaged seals in a timely manner.
  • Cleaning and lubrication: Keep the O-ring and its installation environment clean, and use appropriate lubricants if necessary.
  • Avoid twisting and stretching: Avoid twisting or over-stretching the O-ring during installation to avoid affecting its sealing performance.

 

In conclusion, small size O-rings are an important sealing element, they play a key role in a variety of precision equipment and miniature systems. Correct material selection, precise design and manufacture, as well as proper installation and maintenance, are all key factors in ensuring the performance and longevity of small size O-Rings. Any questions and needs, please contact our CBD Seals Team, we are always ready to shop and answer for you!